In case you missed the actual wheel building part, you can check that out HERE.
I will say a few words about tensioning spokes before I move on. This process is important to get everything settled into each other. Nipples seating into their places on the rim. Spokes not hanging up on each other where they cross. Spoke heads and the length of spokes just past the head being seated, and not bowed out, but straight as can be.
All these things are usually under the umbrella of "de-stressing" the wheel. You usually see this being done by a wheel builder when the builder squeezes pairs of spokes or if they take the wheel out of the stand and put lateral pressure on it in various ways. All of this is basically done to align spokes and nipples and to get better readings from a spoke tensionometer.
Spoke tensionometers measure tension in kilograms of force. (kgf) Usually spokes are rated for optimum tension range. In my case it is 110kgf for the spokes I used. It is also noteworthy to know what the rim is rated to as well. Finally, more tension does not necessarily mean a stronger wheel. In fact, maximum tension allowable sometimes is not a good idea. (You limit the possibilities of truing a wheel maxed out on tension at its beginning of service later on if it comes out of true).
![]() |
| The Bontrager TLR rim strip is a brilliant product. |
After the wheels were finished up in the tensioning phase I moved on to placing the Bontrager TLR rim strips into the rim cavity of the Duster rims. This system is a brilliantly conceived of and executed way to seal off a rim bed for tubeless tire set ups.
The TLR strip fits in like a Tupperware lid on a container. It is a bit stretchy, plasticky material which needs to be handled with care, but once in the rim, you have zero worries about leaking tape, or having to prep and install tape in the first place.
I suppose it is a bit heavier than tape, but I'll take the bombproof reliability of this way of doing tubeless any day over having to use tape. Too bad Bontrager locked this idea up because I think it would be a huge benefit to riders if it could have been an open standard.
Also- The TLR rim strips can be reused as long as you don't damage them when removing them from a rim. They are super easy to clean sealant off of, and the built up area for the valve stems insures that you can get a good, tight seal on the valve stem.
I decided to use the Surly Extraterrestrial tires in the 29" x 2.5" size which were on these rims before. I currently have two other wheel sets with tires mounted which can be used on this Fargo. One is a HED Ardennes wheel set I have had forever and those have Rene Herse tires on them with Aeron TPU tubes. The other is a set of the original wheels off the Tamland Two set up with 29" x 2.2 (I think) Vittoria Terreno Dry tires.With the HED wheel set having the skinniest tires, the Terreno Dry being in between, I figured the 2.5" tires would slot in well and give me a kind of "over landing" wheel set for the Fargo. Besides, those fat Surly tires just look rad on the Gen I Fargo.
This meant I needed to clean up the Extraterrestrials before I remounted them. I could have used a cleaner, but I took my time and just rolled off the old sealant with my thumbs. This took approximately two hours. (Note: I was not in any hurry)
Then it came time to mount the tires. I had to use my Challenge Tires "Smart Bead Seating Tool" to jack the last six inches of the tires onto the rim. That tool has been a lifesaver at times. Highly recommend it.
Anyway, then I put in about 160ml's of sealant in each tire, (these are big volume tires!), and aired one up with just a floor pump. The other I had to remove the core, but it went up with a floor pump as well. Everything sat where it belonged at about 30psi. Not bad!
With the tires mounted up I moved on to the final assembly of the wheels. This included mounting rotors, the cassette, and adjusting the brake calipers.
The rotors I used were a set of ancient Avid rrotors the likes of which the Fargo would have had on it as new. Back in the day, people were not too jazzed about these rotors, but they hold up well, cut mud better than most, and - for me- are always pretty quiet.
I did use brand new rotor bolts on this wheel set. That blue LocTite is a pain in the patukis.
I did have to dress the splines on the Chris King free hub because it is made out of aluminum and free cogs in a cassette tend to raise up burs and cut little slots into the spline faces. Fortunately I happen to have a jeweler's file for just such an occasion.
Once this was done and the cassette (from the HED wheel set, by the way) was mounted it was time for the wheels to go into the bike. Then I had to tweak the caliper positions on both ends, another pain in the patukis, but hey! I got it done! Finally I could hear that characteristic buzz from the rear hub. Nice! Then it was time to don a helmet and go for a test ride.....
![]() |
| Shout out to Kwik Star for the use of their privacy fence! |
And there you have it! The wheels are done and dusted. I think this wheel set will live on the Fargo most often. I really like the big Extraterrestrials on this bike and they sure do make rough gravel smoother. The rims look fantastic without those distracting stickers and my black/silver spoke theme looks amazing, in my opinion, as well.
So.....if it ever stops raining, I will get out there on this bike yet this Fall. This one has the Super-Secret v1 chain lube on it, so it is a "control" bike for the current Lube-Off. That means I have to get out on some dry gravel when I can. Not to mention using the other bikes in the test!)
Anyway, I hope you enjoyed the wheel saga and I will give an update on things once I ride this more.

































